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Water jet machines focus a very thin stream of water mixed with abrasives at extraordinary pressures and very high speed into the sheet metal . This eats away at the metal and leaves a very clean and smooth edge. Water jets are surprisingly capable of cutting very thick sheet metal , up to a few inches thick with very high accuracy. How can I cut a thin (1mm) sheet of stainless steel with an Extremely Thin Sheet of Steel 0 5mm Thick Steel SheetCalling a small disc that is 9.5 mm DIA and 1.0 mm thick "a thin sheet of steel " is a bit of a stretch. Any machinist would simply clamp the disc in a suitable vise and mill away the unwanted part. Precision would be a couple orders of magnitude better than your requirement.
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